Photos taken while rebuilding an F800GS stator coil
- Remove stator from motor
- Strip damaged wire
- Marinate in paint remover to get rid of insulation varnish (spray can cap in the center helps using less paint remover)
- Make insulation out of 0.25mm Nomex paper
- Cover stator with Nomex paper
- Painfully wind all 18 coils by hand.
- Treat blisters on fingers
- Marinate in transformer varnish under vacuum to help penetrate inner coils
- Let dry...